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-   -   White LED, crazy idea... or not? (https://www.dvinfo.net/forum/photon-management/15617-white-led-crazy-idea-not.html)

Mark Burlingame September 14th, 2004 04:48 PM

Les,
I stand corrected! You should checkout the candlepower forums it's all about flashlights, incandescent, LED, whatever at a very high technical level. Mark

Brett,
have you posted a pic of your light? I would love to see it! This thread is inspiring me to mount up my luxeon for use on my 953! Mark

Les Dit September 14th, 2004 06:34 PM

Brett, I'll see what I can dig up.
Are those the specs for the LED garden light that ledtronics sells? Or are you using one of the trailer lights?
Dimensions of your 12 watt light ?
-Les




<<<-- Originally posted by Brett Erskine : Rather than continue with the he said she said heres real world specs of my LED light:

LED Light
Total Wattage Used: 12watts
Light Output: 350fc @ 1 ft
Light Beam Angle: 60 degrees (perfectly even color all the way across the beam)
Operating Temp: 102 degrees physical bulb temp after 1 hr

Please give us link to a halogen bulb that has better specs

Also laptops use fluorescent like bulbs because of what they are lighting up...the screen. The screen needs to be evenly lit from one side to the other. The bulb as the physical characteristics it needs to make that happen. Have you used a micro Kino before? -->>>

Brett Erskine September 14th, 2004 10:47 PM

Yes. Its their LED work light. 198 LED's. Although I've altered mine in a few ways to make it work better such as using a 14.4V battery source. Heres a link to some pictures of it.

http://www.dvxuser.com/cgi-bin/DVX2/YaBB.pl?board=Links;action=display;num=1071261354;start=135#141

-Brett Erskine

Mike Rehmus September 14th, 2004 11:06 PM

Don't overlook their 400 LED streetlight. Pricey at $750, Qty. 1 but nice.

LEDTronics brought me one of the garden lights to play with. Very nice and very even. If you had a white plastic shower cap to stretch over it, you'd have a great softlight.

A couple of those and a couple of the narrow-beam MR-16's and one would have a great light kit that could run off a battery you could easily hold in your hand. Or use a battery on each lamp and know that they'd run all day if you want.

I'd be interested in making a panel with a mix of 3000 and 6000 Kelvin LEDs so I could switch color temperatures with a, wait for it, Switch!

Mark Burlingame September 15th, 2004 10:29 AM

Brett,
that panel looks pretty darn cool! Mark

Mike Rehmus September 28th, 2004 10:14 PM

Back from the great adventure with the MR16 LEDtronics 42 LED light.

It worked well. Just enough light to lighten the shadows and pop up the color. Ran all weekend on the LiON battery and a 'C'-sized alkaline to get closer to the rated 14 volts.

I ran out of time to machine a housing so I went to Home Depot and purchased one of the strip-light MR-16 fixtures. I removed the entire light head and U-shaped bracket that holds it to the block that contains the transformer and electronics. That gave me a fairly good looking light fixture with a mount for the top of my DSR-300 (which will accept a 1/4-20 bolt on the handle to tie down their studio viewfinder).

The lamp housing cost $19.95 IIRC and accepts the MR-16 LED lamp directly. Then I spliced the wiring from the battery to the wiring that is supplied with the lamp housing and the job was done.

I did spray the white lamp housing with a dark gray enamel so that it looked more like a Real Professional Light.

The light spread was perfect (the MR-16 lamp is the LEDtronics Medium width version) and would light the area covered by my lens on full wide-angle (which isn't very).

Funny thing was people kept telling me my light was on and I was going to run the battery down.

Would I use this again? Yes. I think it might make a fairly good interview light for on-street use. For that I'll make a power cord that will plug onto the built-in light power socket on the DSR-300.

Anyone have a source for a compatible plug?

Evan Fisher September 29th, 2004 09:23 PM

The Ultimate in White Led lights for your camera
www.litepanels.com

Mike Rehmus September 29th, 2004 09:53 PM

At those prices, not for me.

Evan Fisher September 30th, 2004 09:56 PM

Me either, but they are way cool. (no pun intended)

John Gaspain October 1st, 2004 06:23 PM

you guys should check out the latest LED technology.

http://www.luxeon.com

Up to 120 lumens for each LED!!!!and they are at 5500 K temp AND at 3300 K!!!!

Giroud Francois October 2nd, 2004 10:54 AM

the luxeon is like a bulbe, not like a panel, then the field given is smaller, and the intensity very high like bulb, so viewing directly at is painful. these are all advantages you get with panels and we should take care when selecting components.

The best would be to select surface mount led , draw a printed circuit. smd led with high power are luxeon that comes either in modules or in smd elements and golden dragon smd leds.
you can see something like this here
http://www.i2systems.com/services/pcb.htm
or here
http://www.primolite.com.tw/products...24&category=07

it looks ok to do it yourslef
http://www.candlepowerforums.com/ubb...b=5&o=&fpart=1

i already gave this link , you should find anything you need included luxeon module.
http://shop.dotlight.de/shop/

and if you need to know more about luxeon modules
http://ledmuseum.home.att.net/agilent.htm

and people really mad about flashlights...
www.surefire.com

i think i will use the golden dragon smd led over home made printed circuit and use this heatsink http://www.radianstore.com/plate-fin...-hs1591eb.html for the back (to give you an idea of the size).
As they come by pack of five, i will build 1 prototype and 4 lamps.
batteries will be li-ion on a separate pack.
The front of the lamp will be very thin frosted acrylic glass (about 2mm). or thicker (5mm) with kind of lens in it to help diffusion.
i think i can use a hot steel ball to make the "lens".
the total thickness should be about half an inch and all sealed in expoxy (for thermal transfer)
cost for 20 leds is about 120 $ + heatsink 10$ + 10$ for misc.
i hope the total under 150$.
The trick will be to make a very thin print circuit, then drill holes to accept the leds, so the led is looking through the printed circuit. then i will isolate the printed circuit with a layer of epoxy or mylar or both and glu the back of the led on the heatsink.(eventually adding a touch of thermal silicon on each led)
the front of the printed circuit can be covered with a layer of aluminium to make a reflector, then the epoxy over. 6 screws are fixing all the layers together.
This idea is not copyrighted, so go ahead and lets compare.

Mike Rehmus October 3rd, 2004 07:00 PM

Suggest you use DeltaBond which is a thermally conductive epoxy to fasten the board to the heat sink. Otherwise, the layer of epoxy or plastic will add a thermal barrier between your source and the heat sink.

Giroud Francois October 4th, 2004 09:57 AM

Don't know where i can find this but google says it is standard
epoxy with 75-85% of alu. oxide.
found a way to recycle my alu. oxide from my miniDV35 project...

Mike Rehmus October 4th, 2004 10:14 AM

Wakefield is the company that makes DeltaBond
http://www.wakefield.com/pdf/accessories.pdf

Giroud Francois October 4th, 2004 10:32 AM

I will try this, looks better and cheaper
http://www.xpcgear.com/arsiltherad.html
it is epoxy glu and 65 % of silver.

I could even try to get some copper powder and build my own.

this company is selling everything under atomized/micronized form.
http://www.micronmetals.com/silver.htm
and it is cheap....

Giroud Francois October 7th, 2004 02:56 PM

I just receive my leds.
Finally i ordered 16x 1 watt luxeon (hi output model, because there is 2 versions, the other delivering half the light only).
I choose them for first prototype, because they came mounted on a small alu plate that makes them self-cooled. That means the little plate is big enough to dissipate all the heat. Be aware that is not the case for the 3 or 5 watt models that requires additional heatsink.
The good news is that if you aligne them side by side you will just fill a rectangle exactly the size of the heatsink mentinned in my previous post.
Wiring 4 groups of 4, will make a 13.6 volt/ 1.4 Amps module.
The bad news is, that using the 1Watt model on this heatsink, will limit to 16 leds that would be the equivalent of a 20W lamp.
If I use two modules, this could give a decent light.
Iwill test the heat dissipated this way and try either with 16 x 3W luxeon stars or 24x1w luxeon or 30x golden dragon.
I expect that the golden dragon is a lot more difficult to cool properly.
just waiting for the heatsink now

Giroud Francois October 9th, 2004 07:26 PM

for info , if you go for the heatsink presented above, note that
http://www.radianstore.com/round-pin...-hs2070db.html (pin model) has a thermal resistance half of the fin model. for thermal resistance, low value ist best.

Sean McHenry October 13th, 2004 02:30 PM

On adding diodes to taper off voltage, this is an age old trick. You could read up a bit further and get variable voltage regulators that range from 2 - 37 volts. You have a loss in heat to overcome. That is, you couldn't regulate long at 14v if your input is only 14.4. In fact, that drop probably isn't enough to even make it work. It's been a while since I played with voltage regulators. they come in transistor like packages labeled like LM7805 (5 volts) LM7808 (8 volts) LM 7809 (9 volts), etc.

They create heat and must have an enherent loss to work.

You could use the diodes and put small switches across each one and as the voltage goes in the battery, use a small switch to bypass individual diodes to keep the voltage to the LEDs up.

That's a bit impractical as you now need to add a Volt meter to watch the voltage. Besides, that's basically what a voltage regulator does anyway on it's own.

The best option might be to use the backup lights as they are obviously meant to handle 12 - 14 volts.

Check the actual output of Gel Cells and other battery sources as they are usually a bit over the 12v mark anyway.

As a last alternative, make your own battery packs. You can get the AA sized professional NiMH and NiCad batterys individually. NiCads are 1.2 volts each compared to Alkalines at 1.5 volts each. Rememer to take that difference into account when building packs. Coincidentally, 12 NiCads at 1.2 volts is 14.4 vdc.

You can buy AA battery holders in variuos places for various numbers of cells. Or, you can still get the batteries with solder tabs on them and make an old fashioned belt pack with lumps of soldered batteries in a case.

One quick safety tip. When you start stringing together cells like this, you can get a significant current. Watch for shorts or those little metal cans can get quite hot. In my broadcast engineering days, when you rebuilt a pack of "D" cells, you better remember to check or replace the thermal fuses. A short on those packs can melt lots of things, like clothing, seat covers, carpeting, etc.

Good Luck,

Sean McHenry

Giroud Francois October 14th, 2004 12:57 AM

currently , there is a lot of ways to deal with problem.
the resistor solution works well when you got steady voltage from power supply (connected on the main) but is bad with batteries of any kind.
the regulator solution is ok but even with low drop regulator as soon as the voltage goes under the specs, it is bad and if you go too high, you just dissipate heat. So basically regulators have same use than resistances, they are just more precise.
The solution if working on batteries is the current pump, a DCD-DC converter with high efficiency (up to 90%).
It makes a steady high voltage (12V for example) from a 3V cell and is able to sucks evey electron out of the cell (the nyou have to take care if using ni-cad or lead batteries that don't like deep discharge)
Most of these converter are single chip, doing all the work with few of them allowing to frive the final stage with an external transistor, allowing high current.
go to google and type "LED driver PWM", you will find a lot of them.

Giroud Francois October 14th, 2004 01:01 AM

I just receive the heatsink, now trying to find a way to glue the led properly.
I can not get the hand on arctic silver epoxy.
I will try a mix with regular epoxy and alu. oxyde from my mini35 project.

Mike Rehmus December 26th, 2004 06:27 PM

Finally edited the video I shot with these flashlights. Massive difference between video shot with and without. Even though you cannot see a lot of difference with your eyes, the video makes a great deal of quality out of just a few watts of light from this rig.

I might not have bothered with the MR-16 LED setup had I had time to edit this video before I built the newer rig.

<<<-- Originally posted by Mike Rehmus : OK, flashlight adapter #1.

Go to hardware store, get an 2" L-bracket (Stanley part # 75-6371), 2 x spring-loaded broom holders (Stanley part # 75-2025)for hanging brooms on wall. These are the type witha round spring arm and a plastic pad to grip the object in their jaws. Costco 7-LED flashlights fit in very nicely.

Mount broom holders to the L-bracket (one on each side) with 2 screws. You will have to drill one hole. I used 8-32 screws to fasten the broom holders to the L-bracket

Mount L-bracket on camera shoe adapter that has 1/4-20 stud.

Flashlights are now mounted side by side above the camera without interfering with CAC-12 microphone holder on Sony PD150.

I placed two disks of diffusing material and one disk of CC filter material on backside of lens cover, clamped between LED holder and lens cover. Warm White LEDs would be nicer than these Cool White LEDs.

Works very nicely.

Interesting, the LEDs get quite hot in constant use. Burn your hand on the inside metal power connectors hot. Have to turn them off from time-to-time.

Total cost for flashlights and bracketry - About $50.

Run-time is said to be about 140 hours per each load of 4X AA Cells.

Total weight, 1 Lb., 0.7 Oz.

I'm off to Pennsylvania on Friday to try them out. -->>>

Dan Euritt December 28th, 2004 06:07 PM

thanks for the feedback on this light setup, it sounds like it worked out pretty well.

now to figure out how to control the intensity... maybe turn one light off, leave the other one on? and where to get the warm led's.

Mike Rehmus December 28th, 2004 08:02 PM

LEDTronics sells warm LEDs.

I placed a diffusing gel and a warming gel inside each light to warm them up since they were daylights and I wanted a more difuse light.

They didn't look like they did much with the naked eye but the video really liked the light.

Of course my subjects were of painted metal, not people. For that the MR-16 lamp does very well.

Marius Luessi January 15th, 2005 06:10 PM

New LED light
 
Heya,
interesting developments and posts in this thread. I have also designed an on-camera LED video light, which will be available for purchase in about 6 or 7 weeks. The initial design uses 52 x 5mm LEDs, the next one (available in about 5 months) uses the high-flux LEDs; but that will be a bit more expensive, especially as it also will include a battery pack.
We have selected specific LEDs (both for the 'conventional' and high-flux variety) which are binned, meaning we can deliver consistent performance, colour and brightness.

Indeed, as many have mentioned here, LEDs are not 'quite' as fantastic and wonderful as some make them out to be:
- They are NOT "heat free" as many claim. They produce quite a bit of heat in fact.
- Their life expectancy might well be 100'000 as many claim (for non-high flux LEDs), however, as soon as you turn them on, their light-output diminishes. It does depend on the environment in which they operate, but after about 10'000 they may well be under 80% of their original brightness. Still 10'000 is a heck of a long time.
Having said all that though, they do offer many advantages over incandescent lights, also very well mentioned in this thread.

The lights we have designed will be available in different colour temperatures, and beam angles, all of them are dimmable from ~1% to 100%, and use either 9V to 28V (or 16V to 28V respectively for one model).
And unlike some 'other' LED lights, one model of ours can be used quite well for a tight shot of a subject about 20' to 30' away (we call that one the "Paparazzi Light"! ;-)

Prices will start at around $225 for a warm-white (~2900K), which is MSRP.

I'll be glad to answer any questions, technical or otherwise.

Marius Luessi January 15th, 2005 06:13 PM

Re: New LED light
 
<<<-- Originally posted by moi: - Their life expectancy might well be 100'000 as many claim (for non-high flux LEDs), however, as soon as you turn them on, their light-output diminishes. It does depend on the environment in which they operate, but after about 10'000 they may well be under 80% of their original brightness. Still 10'000 is a heck of a long time. >>>

Err....those numbers were for HOURS of course; I forgot to put "hours" after the numbers, sorry.

Mark Burlingame January 17th, 2005 12:58 AM

single luxeon "on camera" light
 
I just made a make shift single luxeon star "on camera' light using a 2 dollar flashlight reflector, a 2 AA battery holder, and a mic hotshoe adaptor. I filmed in complete darkness and it worked really well (admittedly amateur stuff). I'll post some pics, complete with duct tape, and some footage.


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