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Sareesh Sudhakaran June 15th, 2013 10:53 PM

Are commonly available materials fire-proof?
 
Hi

I needed some common sense suggestions on which materials are safe to use for bouncing, diffusion or when in close proximity to 650W upto 2K Tungsten Fresnels and/or Red heads/Blondes. I've been trying to Google about this for a month, but can't find definitive answers.

Here are the materials:

Muslin, bleached and unbleached, for bouncing
Foam boards, for bouncing
Black cotton cloth, for negative fill or blocking
Tracing Paper, for diffusion
Cheap black velvet cloth (in the absence of duvetyne)

Vinyl flooring
Painted walls and ceilings
Carpets
Wooden furniture

If you know of any 'replacements' for the above materials, available commonly, please share. Some custom video 'brands' aren't available in my country, and I'll have to import them if it comes to that.

Thanks!

Seth Bloombaum June 16th, 2013 01:29 AM

Re: Are commonly available materials fire-proof?
 
All of the materials on your list can catch fire if they come in contact with the light.

Usually any material you use as a *reflector* will be far enough away from the heat source not to catch fire. I use foamcor, which is slightly less that 1/4" thick (5mm?), white paper on both sides with a solid foam core. Here it comes in 4x8' sheets, cut them down to two 4x4's for less than $20 USD. I've seen people use ridgid polystyrene foam insulation board, perhaps 1" (2.5cm) thick, but it's a little blue, not quite white.

Holding such a reflector is a different matter. They work well with C-stands and sand bags, if you have them. If you don't, an assistant can hold one for short shots. For interior shots they can be propped up, taped to things, etc., use your imagination.

For exterior shots with any breeze at all large reflectors can be quite a problem.

The diffusion is the bigger fire danger. It's quite easy for the material to come in contact with the light. DON'T use flammable materials here! Rosco sells a product designed for the purpose called "Spun", or "Tough Spun", very inexpensive if you can get it.

There is a product here called baker's parchment, it's a non-stick sheet for pastries and is used by many bakeries for some of their products. It is designed to go into an oven, and is quite fire resistant, though it does yellow a bit at high temps. Perhaps this is available in India?

Yes, a 650w or 2k can catch rugs, upholstry, drapes on fire quite easily, and should never come in contact with flammable materials.

Brian Drysdale June 16th, 2013 02:36 AM

Re: Are commonly available materials fire-proof?
 
In the past tracing paper was used for diffusion on lights, but it's been replaced by the range of diffusion gels from filter manufacturers. These are clipped to the outer edge of the bard doors, rather than on the light itself. Some diffusion filters are intended only for use on diffusion frames (these aren't mounted on the light, but held on C stands etc), so you shouldn't use these directly on lights.

Greaseproof paper may be the UK equivalent of baker's parchment, it's used for cooking, If using this, attach the material to outer edge of the barn doors, rather than the light housing, close to the lamp.

You can use tracing paper in diffusion frames similar to the specialised non heat resistant diffusion filters, however, don't mount it too close to the light.

Sareesh Sudhakaran June 16th, 2013 09:14 AM

Re: Are commonly available materials fire-proof?
 
Thank you, guys!

Yes, I can get grease paper, that looks like a solid option. I think I can get Rosco stuff as well, so I'll look into that.

What about muslin? If that is flammable, how foolproof is soaking it in water and wringing it, so it's wet but not dripping?

And let's say I keep the lights clear of all objects, about one feet all around; is that a safe enough distance if the lamp has to burn for at least an hour?

Thanks again, really appreciate it.

Brian Drysdale June 16th, 2013 09:42 AM

Re: Are commonly available materials fire-proof?
 
I'd use material like muslin on diffusion frames, rather than on the lights. You can get fire retardant spays to coat fabrics that helps to prevent ignition.

Seth Bloombaum June 16th, 2013 01:35 PM

Re: Are commonly available materials fire-proof?
 
Quote:

Originally Posted by Sareesh Sudhakaran (Post 1800525)
...What about muslin? If that is flammable, how foolproof is soaking it in water and wringing it, so it's wet but not dripping?...

Muslin is flammable. It's all flammable.

I'd hesitate to soak it. First, it is going to dry out, and it might do so without you realizing it. Second, water and electricity don't mix, any water on a set needs to be very closely controlled.

OTOH, as Brian points out above, controlling the muslin by having it on a frame should mean that it never comes in contact with lights.

I tend to be pretty conservative about safety issues, burning down the house is never a good idea, and there are a few ways to do it in video production. Avoid death, I always say.

Doug Jensen June 16th, 2013 04:00 PM

Re: Are commonly available materials fire-proof?
 
One of the things I love most about switching to LED is that there is no chance of starting a fire. Anything can be used for diffusion or bounce.

Sareesh Sudhakaran June 16th, 2013 09:53 PM

Re: Are commonly available materials fire-proof?
 
Quote:

Originally Posted by Doug Jensen (Post 1800580)
One of the things I love most about switching to LED is that there is no chance of starting a fire. Anything can be used for diffusion or bounce.

Thought of buying the new Arri L7-Cs, but they cost double in my country, and I need three of them. Can't justify the expense....and the weight.

Sareesh Sudhakaran June 16th, 2013 09:55 PM

Re: Are commonly available materials fire-proof?
 
Thank you, Seth and Brian. Will try to stay safe for sure!

Would you say one or two feet is a safe enough distance from the face of the light - for the reflector or diffusion? Like a rule of thumb, i.e.?

Brian Drysdale June 17th, 2013 01:11 AM

Re: Are commonly available materials fire-proof?
 
The further a light is away from the diffusion or reflector the larger the area, so the softer the light. I suspect for diffusion frames and reflectors you'll be further away than one or two feet. The poly board reflectors melt if you're too close.

The Blonde is the most likely light to cause heat problems, I've heard of them cracking windows if too close.

Paul R Johnson June 17th, 2013 02:20 AM

Re: Are commonly available materials fire-proof?
 
Do your googling on these search terms

NDFR - non-durable flame retardant
DFR - durable flame retardant
IFR - inherently flame retardant

then try flame retardant proofing.

The problem is you used 'proof', which nothing really is.

Some natural fabrics, some cottons, for example resist catching fire, some go ZAP!

You can by fluid like flamebar, which you can google - and this can be sprayed on fabrics to slow down the catching fire process. Some fabrics burn, some singe, some melt, and some seem to just combust with little effort.

This should help you. In the UK, fabrics are often labelled clearly, but many people when presented with other people's fabrics, spray them routinely, just in case.

Sareesh Sudhakaran June 18th, 2013 05:44 AM

Re: Are commonly available materials fire-proof?
 
Thanks Brian and Paul!

I'll try to find some fire-retardant materials. Otherwise I'll just try to be extra careful.

Doug Jensen June 18th, 2013 05:21 PM

Re: Are commonly available materials fire-proof?
 
Yeah, be extra careful and also make sure your liability insurance is up to date.
Wait a second . . . do I smell smoke??

Jim Michael June 18th, 2013 05:41 PM

Re: Are commonly available materials fire-proof?
 
In some countries the penalties might be more than civil/financial. There are some materials whose flame retardancy is part of the requirement of their MIL-SPEC rating, so you might have luck finding a material that complies with a particular spec. If you have a vendor of Rosco gels I'd try to get a swatch book and order a roll of something intended for the purpose. They have some fabric materials as well as polyester based diffusion materials that are manufactured for heat resistance. For a DIY flame retardant you might try something like Homemade Flame retardant but do a flame test after you treat your muslin. Good luck!

Doug Jensen June 18th, 2013 08:04 PM

Re: Are commonly available materials fire-proof?
 
This fire, which killed 100 people 10 years ago was three miles from my house and was fueled by foam insulation that wasn't fire proof. I spent about a week afterwards doing live shots from across the street. I understand it was caused by people also trying to be "extra careful". Don't be stupid using materials for purposes they aren't designed for.

VIDEO: The Station Nightclub Fire

Don Bloom June 18th, 2013 09:01 PM

Re: Are commonly available materials fire-proof?
 
I remember that fire. Very sad.
One of my son's is a firefighter and he's the one that has to go in and save someone's butt or try to save someone's house or place of business. He's gone into places where they've tried to save a buck or two but when he's going in, it's usually way too late to worry about saving a dollar.
Use the proper materials in the way they're meant to be used and you and everyone around you will be safe and live to shoot another day.

Sareesh Sudhakaran June 18th, 2013 11:18 PM

Re: Are commonly available materials fire-proof?
 
Quote:

Originally Posted by Doug Jensen (Post 1801004)
This fire, which killed 100 people 10 years ago was three miles from my house and was fueled by foam insulation that wasn't fire proof. I spent about a week afterwards doing live shots from across the street. I understand it was caused by people also trying to be "extra careful". Don't be stupid using materials for purposes they aren't designed for.

VIDEO: The Station Nightclub Fire

LOL. Doug, I was not trying to be an a**!

I would love to use the right materials, but I have two problems of a logistical nature:

1. The right materials have to be imported, which means paying for shipping and customs. That's fine, if I only had to do this once. Since diffusion and reflective material is of a semi-disposable type, I can't rely on getting all this on time, when I need it. I am open to the idea of importing it, but I wanted to make sure, hence the question. It's not that I don't know these things.

2. In my country, fabric isn't labelled according to their fire-retardant properties. I'll be lucky to have washing instructions on them. The same applies to foam core, which I know comes in two varieties: Cheap, and not-so-cheap. The latter is used by light crews all around India, and which is the only thing I have access to. I did a search of fire proof fabrics but there aren't any stores that talk about their light-reflective or diffusion qualities. I can't ask for samples to practice because that's not how things work here generally. I could make the effort, but I need to know whether it's worth my time, hence the question on this forum.

Obviously, these are issues relative to my area, and I'm not saying they are right or safe. I am an electrical engineer, so I understand these things quite well. There are fire hazards all around me, and there's nothing I can do about it except to be careful.

I asked about muslin, foamcore and butter paper (I asked about tracing paper, but butter paper is doable) because these are readily available, and used often in every part of the world. I've used foamcore personally, but I'd like to try muslin as a reflector.

I'm going to hunt for fire retardants, and definitely look at Rosco stuff.

Sareesh Sudhakaran June 18th, 2013 11:22 PM

Re: Are commonly available materials fire-proof?
 
Quote:

Originally Posted by Jim Michael (Post 1800977)
In some countries the penalties might be more than civil/financial. There are some materials whose flame retardancy is part of the requirement of their MIL-SPEC rating, so you might have luck finding a material that complies with a particular spec. If you have a vendor of Rosco gels I'd try to get a swatch book and order a roll of something intended for the purpose. They have some fabric materials as well as polyester based diffusion materials that are manufactured for heat resistance. For a DIY flame retardant you might try something like Homemade Flame retardant but do a flame test after you treat your muslin. Good luck!

I'll definitely look at Rosco. Thanks for the DIY solution. Looks neat! If I can't manage to find anything else, I'll surely give it a try.

Brian Drysdale June 19th, 2013 02:02 AM

Re: Are commonly available materials fire-proof?
 
Apart from Rosco, there are also Lee Filters and Chris James Filters.

Sareesh Sudhakaran June 19th, 2013 02:42 AM

Re: Are commonly available materials fire-proof?
 
Quote:

Originally Posted by Brian Drysdale (Post 1801035)
Apart from Rosco, there are also Lee Filters and Chris James Filters.

Thanks, I'll look at them too.

I know Rosco attended Broadcast India, which happens in Mumbai every year. Here's their impression: Broadcast India : Rosco Spectrum

Sigh.

Bob Grant June 19th, 2013 07:06 AM

Re: Are commonly available materials fire-proof?
 
In general natural materials are less of a fire hazard than man made ones.
Sure everything will burn or melt however the biggest danger with a fire is not the fire but the toxic fumes.
With natural fabrics the risk posed by the smoke are less than with synthetics. Cotton, silk and especially wool are pretty safe in this regard. Also when heated too much they char rather than melt or just burst into flame so if they get too close to a heat source you'll have more warning.

Paul R Johnson June 19th, 2013 03:56 PM

Re: Are commonly available materials fire-proof?
 
Until quite recently, a visiting fire officer would apply a cigarette lighter to the bottom of a cloth, and look at his watch - if the thing did not catch fire, it passed. If it did, he would put it out with an extinguisher kept handy and then the cloth being tested would fail - but as it had a big hole in in, you had no real option.

One thing to watch is that with natural fabrics that are inherently fire resistant, if they have been in contact with flammable liquids or even coated with dust, then they will ignite. Dust is quite nasty!

Sareesh Sudhakaran June 19th, 2013 10:41 PM

Re: Are commonly available materials fire-proof?
 
Quote:

Originally Posted by Bob Grant (Post 1801088)
In general natural materials are less of a fire hazard than man made ones.
Sure everything will burn or melt however the biggest danger with a fire is not the fire but the toxic fumes.
With natural fabrics the risk posed by the smoke are less than with synthetics. Cotton, silk and especially wool are pretty safe in this regard. Also when heated too much they char rather than melt or just burst into flame so if they get too close to a heat source you'll have more warning.

Muslin should be fine, right, as long as it is pure cotton? I've read Roger Deakins' advice where he said during his documentary years he used red heads and sheets of muslin (bed sheets).

With the way traffic is here, it would be a miracle if I can transport foamcore boards from A to B without it breaking into pieces.

Sareesh Sudhakaran June 19th, 2013 10:44 PM

Re: Are commonly available materials fire-proof?
 
Quote:

Originally Posted by Paul R Johnson (Post 1801183)
One thing to watch is that with natural fabrics that are inherently fire resistant, if they have been in contact with flammable liquids or even coated with dust, then they will ignite. Dust is quite nasty!

I didn't know that dust could create problems. Transporting and storing it plastic sheets should be okay, right? And maybe a proper wash once in a while?

Bob Grant June 21st, 2013 07:38 AM

Re: Are commonly available materials fire-proof?
 
Quote:

Originally Posted by Sareesh Sudhakaran (Post 1801223)
Muslin should be fine, right, as long as it is pure cotton?

Yes, it should be fine.

Paul R Johnson June 21st, 2013 08:03 AM

Re: Are commonly available materials fire-proof?
 
Recent dust will probably be fine - the danger is in cinemas, theatres and venue with heavy drapes - where they perhaps have been there for years, untouched. Testing the bottom usually is fine - but higher up where the dust settles, could be very tricky when a naked flame, or even hot lamp touches it.

A PAR64 just a few inches from something like Bolton Twill - which is inherently fire resistant - can burnt a hole right through, in surprisingly short time. It doesn't burst into flames, but chars it's way through - with a very nasty smell.


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